Skip to main content

Let's Talk TRASH!!! ;)

Let's Talk TRASH!!! ;) 

Oh happy day to you... all you Makers out there… hope the week is going great and you are having a productive summer so far. Hard to think that it’s almost back to school time - this year is flying by that’s for sure!

Well, I had something on my mind today and wanted to share with you some thoughts on our industry of plastic manufacturing; in a word TRASH… oh man, the waste we as plastics manufactures generate is pretty epic. As an industry around 20% of the finished product is waste … from machine clean outs to material changeovers to just “dialing in” new product runs we see a lot of waste.

Our shop is ahead of the pack as an industry with only about 10% of our 3D filament manufacturing finding its way to the dumpster - however think about some raw numbers… if we process say just an average of 30,000lbs of 3D filament each month then 10% of that is 3,000lbs of wasted plastic EACH MONTH… that’s crazy talk and horrible for the environment. 

Something needs to be done, and to be honest… nothing is being done at all; as an industry the 3D printer filament manufactures are just taking this “waste” as a part of the business.

Well, not anymore and not after today… and our manufacturing plant in Springfield, MO is taking this scrap, separating it daily into large containment bins for PLA, ABS, HIPS, Raptor Resin, PETG or others and then using our shiny brand new plastics granulator (waahhooo, new equipment glow over here!!!) and we are granulating this into raw plastic pellets again so we can re-extrude this plastic into usable high-tolerance 3D printer filament.

These re-claimed pellets have to be cleaned and re-dried to negative 40f dew-point for over 10hours in order to produce the highest tolerance filament just like all our filaments but what you’ll be left with is a 3D Filament line that will be producing only a fraction of a % of waste and will be cutting our landfill foot print to nearly ZERO.

MakerGeeks has been looking to offer this service honestly since we started but until now the cost to add these machines and processes to our plant had financially looked like, well… Mt. Everest - but with recent growth the investment timing was perfect so we jumped in with both feet and we are BUZZING with excitement on this new project!!

We will be using this re-claimed filament in our all-new “RE” line of filaments - so you’ll be able to know which filaments are re-claimed and which are virgin, pure, first run filaments. Look for our new RE-PLA, RE-ABS, RE-PETG and RE-Raptor over the next few weeks.

Thank you again for all you as Makers do out there in the community and THANK YOU for using MakerGeeks and our Maker Filament® brand 3D printer filaments for those amazing projects. I hope the RE-Line of 3D Filaments will be a blessing to you as well as draw a line in the sand for other 3D Printer filament manufactures both here and abroad to watch the waste, keep an eye on that dumpster and maybe help to start a dialog at their plants to talk a little trash!!

Have a great day and keep Making amazing stuff!!!

Joshua b Smith 
- Founder & Chief Operations Geek

Check out online: 
@Instagram @Twitter @Facebook @Youtube


  1. can we send you our plastic so you can recycle it?

  2. Joshua,

    I strongly believe in what you are doing with the RE-Line of 3D Filaments but I have two requests.

    1) Please add 2.85mm filament to your product line.

    2) Please find a business model that will allow your company to accept plastic (PLA, ABS) from individuals.

    I am willing to separate my discards by plastic type and pay the postage plus a reasonable fee to send it to someone with the facilities to recycle it. Your company appears to be one such company.


Post a Comment

Popular posts from this blog

Comparison of Flexible 3D Printer Filament - Ninja Flex vs Maker Flex

Comparison of Flexible 3D Printer Filament - Ninja Flex vs Maker FlexMAKER FLEX
THE MAKER FLEX DIFFERENCE: Trade-marked high-strength engineering grade flexible resinShore Hardness of 40 (Rubber Band Soft feel)Polyester-based thermoplastic elastomer (TPEE)UV StableWater tight and stable for underwater applicationsStyrene-freeBPA FreeFDA Compliant for Food contact1KG Spool (2.20lbs)(Dimensional Accuracy +/- 0.05mm)Low to NO odorNear zero warp-age or shrinkageVacuumed Sealed With DesiccantLow moisture absorption Sourced and Manufactured in the USAAffordable - we make it, you save big!! Spool Diameter: 7.94" - Spool Width: 2.50" - Spool Hub Hole Diameter: 2" Maker Flex series of 3D printing filaments are a polyester-based thermoplastic elastomer (TPEE). Maker Flex is an engineering elastomer combining the properties of rubbers and engineering plastics, thus bridging the gap between …

News from the Maker Desk

News from the Maker Desk
Happy Monday to you... hope you are doing great today; wanted to share something that was on my heart this morning about MakerGeeks and what’s going on and what the next steps are for us.

Almost 3 years ago we started selling 3D Printer filament(all of it from China) and over the next 2 years saw a booming business come out of those items; reselling filaments from China, Germany and the Netherlands. About a year and a half ago we started with a single extruder and a dream to start making 3D printer filament in bulk scale here on US soil… back then I thought that 1 extruder and me working part time would make more filament than I could sell in a life-time. Well, within just a few months we had bought another extrusion line and hired our first full time operator just to keep up with demand.

Now, surly we would have enough filament to last a life-time; NOPE… in just a few more months we added another extrusion line and lots and lots of overtime and weekends. Now we…

How to Use Ninja Flex PLA on a MakerBot Replicator 3D Printer

How to Use Ninja Flex PLA on a MakerBot Replicator 3D Printer

NinjaFlex's unique flexibility and smooth feeding characteristics enable you to create in ways you never thought possible. Open a world of possibilities, limited only by your imagination. NinjaFlex, a cutting-edge filament for 3D printers, is a specially formulated thermoplastic elastomer (TPE) that produces flexible prints with elastic properties. Patent pending technology allows for smooth feeding and clean, high-quality printed parts. Features: Filament shore hardness of approximately 85AConsistent diameter and material properties provide reliable, high quality printsPatent pending technology allows for smooth feedingLow tack, low CoF exterior allows smooth feed through filament guidesHigh elasticity and excellent abrasion resistanceExcellent build platform adhesion and bonding between layersREACH and RoHS 2002/95/EC Directive Compliant1.75mm filament spool = .50 kg3.00mm filament spool = .75 kgProcessing Guidelines: Re…